Product Description
| Item Name | Agricultural Roller Chains | Model | Standard |
| Row | / | Application | Machinery Parts |
| Suiface Treament | netural/sand-blasted/shot-peening | Certification | ISO, ANSI, DIN, BS |
| Packing | Packaged in boxes and wooden cases, or packaged in reels and then on pallets | Port | Any sea port or airport in china |
Contact us
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle |
| Surface Treatment: | Netural/Sand-Blasted/Shot-Peening |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 3.45/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Advantages and disadvantages of roller chains
If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.
Put on
How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime.
In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced.
The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains.
High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.
Material
Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing one of these materials, consider its pros and cons.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.
Application
As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications.
A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on one tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia.
Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application.
The global roller chain market is expected to grow at a CAGR of over 5.4% over the next six years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.
Maintain
Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect.
For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance.
The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain.
Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
Preloading
The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life.
Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source.
The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time.
In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.
editor by CX 2023-05-25
China Golden Galvanized G70 Cargo Tie Down Chain Lashing Chain roller chain detacher
Merchandise Description
j hook tow chain
| Regular | ASTM80, NACM90, NACM96 |
| Breaking load | 1600-63200LBS |
| Grade | Quality 30, 43, 70 |
| Materials | Alloy steel 20Mn2 |
| Dimension | one/8″-1″, 1/4” -3/4” but 5/sixteen” and 3/8″ are the most marketing dimensions |
| Surface area | White and Yellow galvanized |
| Sample | Totally free |
| Bundle | Drum + pallet, or as necessity |
| MOQ | one Ton |
| Payment | 30% deposit by TT, 70% harmony againt by BL duplicate |
|
US $0.5-3 / Meter | |
100 Meters (Min. Order) |
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| Usage: | Drag Chain |
|---|---|
| Material: | 20mn2 |
| Surface Treatment: | White Galvanized,Color Galvanized |
| Feature: | Heat Resistant |
| Chain Size: | 1/8"-1" |
| Structure: | Welded Chain |
###
| Samples: |
US$ 3/Meter
1 Meter(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Standard | ASTM80, NACM90, NACM96 |
| Breaking load | 1600-63200LBS |
| Grade | Grade 30, 43, 70 |
| Material | Alloy steel 20Mn2 |
| Size | 1/8"-1", 1/4” -3/4” but 5/16" and 3/8" are the most selling size |
| Surface | White and Yellow galvanized |
| Sample | Free |
| Package | Drum + pallet, or as requirement |
| MOQ | 1 Ton |
| Payment | 30% deposit by TT, 70% balance againt by BL copy |
###
|
US $0.5-3 / Meter | |
100 Meters (Min. Order) |
###
| Usage: | Drag Chain |
|---|---|
| Material: | 20mn2 |
| Surface Treatment: | White Galvanized,Color Galvanized |
| Feature: | Heat Resistant |
| Chain Size: | 1/8"-1" |
| Structure: | Welded Chain |
###
| Samples: |
US$ 3/Meter
1 Meter(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Standard | ASTM80, NACM90, NACM96 |
| Breaking load | 1600-63200LBS |
| Grade | Grade 30, 43, 70 |
| Material | Alloy steel 20Mn2 |
| Size | 1/8"-1", 1/4” -3/4” but 5/16" and 3/8" are the most selling size |
| Surface | White and Yellow galvanized |
| Sample | Free |
| Package | Drum + pallet, or as requirement |
| MOQ | 1 Ton |
| Payment | 30% deposit by TT, 70% balance againt by BL copy |
###
How to choose a roller chain for a conveyor
When choosing a roller chain for your conveyor, the easiest way is to refer to the horsepower and RPM charts. The horsepower and rpm of the small drive sprocket will determine the size and number of teeth of the chain. Conveyor chains are available in a variety of options, including moving products horizontally, vertically, or around a bend radius. When choosing a conveyor chain, consider the purpose of the chain. For example, if you’re delivering products to customers’ doorsteps, you might choose chains that can move products up and down a hallway or warehouse.
Double pitch
Double pitch roller chains are a popular way to drive agricultural equipment. It has twice the pitch of a standard roller chain and is ideal for light-duty drives. Extended pitch increases performance at lower speeds, but requires fewer components per foot than standard single-pitch chains. Compared to single-pitch roller chains, double-pitch chainplates are longer and are suitable for lighter loads. Read on to learn more about double pitch chains and how they can improve your operation.
The most common type of conveyor chain is double pitch. It is used in the auto parts industry, as well as in the precision machinery industry. It is made from the same components as the standard drive roller chain, except it has longer side plates. Double pitch chains are often used on slow-moving conveyors to reduce the stress placed on them. Industries that commonly use double pitch conveyor chains include airport equipment manufacturers, lumber mills, and fruit packing plants.
RS series roller chains are manufactured from high-quality stainless steel. It has excellent chemical and abrasion resistance and is available in a variety of cord lengths. RS sprockets have over 30 teeth. They contain all the necessary connection links for easy installation. PEER Chain offers double pitch roller chain attachments including pre-stretched chains, sprockets, and other attachments.
Double pitch roller chains have several advantages over standard chains. Double pitch chains have double the pitch, making them ideal for conveying applications such as conveyors. In addition to that, it also provides ANSI-compliant styles. These chains also have free connection links. When shopping for a double pitch roller chain, be sure to choose the one that fits your requirements and budget. They will last longer and save you money in the long run.
Double pitch roller chains to ANSI standards feature oversized rollers. These chains are best suited for applications where the product is mounted on top of the chain. They are ideal for agricultural applications where cotton is on top of the drum. Also, this type of chain is used in light-duty conveyors and agricultural applications. You can find double pitch roller chains in a variety of sizes and styles. And, as long as you know what you want, you’ll be happy with the results.
Self-lubricating
Self-lubricating roller chains eliminate the need for manual relubrication, providing long-lasting operation and reducing maintenance costs. These chains are particularly popular in industries such as the food and beverage industry, textiles, printing, and sawmills. They can also replace standard roller chain drives and conveyor chains. Manufactured to the specific standard ISO R606, these chains are ideal replacements for conventional chains. PC chains are particularly beneficial for food and beverage production and packaging applications due to their anti-corrosion properties.
Self-lubricating roller chains meet ISO, ASME/ANSI, and DIN standards. They are interchangeable with standard chains of the same size and shape and can be used in a variety of industrial applications. Self-lubricating chains have special oil-impregnated sleeves to reduce maintenance time. These chains are also suitable for applications where cleanliness is an issue.
Self-lubricating roller chains are manufactured with unique RS attachments. Rather than a traditional roller chain with an external lubricating ring, this type of chain retains the lubricant within its bushings. During operation, the application generates heat, heating the lubricant, which flows out of the pin and bushing area. Therefore, CZPT roller chains are ideal for certain food conveying applications.
In addition to self-lubricating roller chains, carbon steel, stainless steel or nickel-plated steel are also available. Self-lubricating roller chains are available in different sizes depending on the application, including 0.375″ wide profile straight-chain, extended pin chain, and four-link. In addition, these chains are also available in ANSI and BS chain specifications.
Accumulation
Whether you need to move large or small loads, accumulating roller chains are a viable solution. This chain conveyor is designed with low back pressure to transport large and bulky items with minimal noise. Free-running rollers within the chain help create a smooth build-up surface. These chains are available in a variety of options, including accumulating rollers of different pitches.
The accumulation and release roller chain 14 includes an upper part 15 and a lower part 16. The upper part 15 rests in the upper subspace 28, while the lower part 16 rests on the top side 20 of the profile. As the upper belt 15 rolls around the accumulation roller chain 14, it aligns with the lower chain 16 to form a continuous receiving space. This arrangement allows the accumulation roller chain 14 to rest on the top surface of the support profile 11.
A cumulative roller chain consists of many individual parts. Each section of the chain has an elongated cylindrical shape and is connected to each other by hinged joints. Each chain section also has an accumulation and release roller associated therewith. Each roller protrudes from the upper side 20 and the lower side 21 of the chain portion. The accumulation rollers are movable about an axis 22 extending transversely to the longitudinal axis of the chain.
A feature of the stacking and releasing roller chain is its simplicity. The conveyor has a profiled section that is permanently divided into two cross-sectional spaces. The bottom space is closed from all sides. The upper space accommodates the conveyor line. The contoured portion includes an opening that guides the bottom strap. A shunt can also be inserted between the two sections. The accumulating roller chain system is a convenient and versatile way to move bulky items.
There are many different types of accumulating roller chains. Some chains have offset rollers for optimal load distribution. Others have protection to prevent machine wear. Some run without lubricant, which is a safety advantage. In addition to protection, cumulative chains can also provide protection. The side bow version of the accumulation and release roller chain with offset accumulation and release rollers is designed for conveyor systems with very small bend radii.
Without bushing
Bushless roller chains are the most common type of industrial chain. They are simple in design and require only regular maintenance. Regular maintenance includes lubricating, assessing wear, and replacing worn sprockets. For more information, please read the following information:
The outer chainplates and the inner chain plates are alternately arranged in pairs. The connecting pin extends through the hole in the inner link plate. The rollers thus positioned can be rotated on the connecting pins. Oil provided between the outer circumferential surfaces of each connecting pin serves to lubricate the chain. This system reduces noise and wears caused by collisions between inner chain plates and sprockets.
Compared to traditional roller chains, bushings roller chains have rollers around the bushing. These rollers are in rolling contact with the sprocket teeth, providing low friction and excellent wear resistance. To ensure smooth operation, bushings roller chains must be greased to prevent rust and keep the chain properly tensioned. Lubricated chains run smoother and last longer.
In a bushingless chain, the inner links are shaped like half bushings and ride on the rollers. The pins go through the outer plate and connect the inner links to the rollers. The outer plates overlap the inner links and open the pins. This system is also known as a heterochain. This type of chain is more common than traditional roller chains. If you are not sure which type of bushingless roller chain to choose, you may need to purchase an additional pair of inner chainplates.
Linerless roller chains may also include chain guides. In a bushingless roller chain, the outer and inner link plates conform to the surfaces of the guide rails. Thus, the large area of contact between the chain and the guide rail is eliminated, the friction loss is reduced, and the power transmission efficiency is improved. These properties make bushless roller chains more efficient and durable than traditional roller chains. It’s also less noisy. If you are looking for a chain with a lower noise level, a bushingless roller chain may be the right choice for you.
editor by czh 2023-01-26
China Heavy Duty 10mm DIN Grade 80 G80 Alloy Steel Short Link Lifting Chain roller chain detacher
Merchandise Description
Merchandise Description
Quality eighty Alloy Metal Chain From China Supplier
one.80Grade, High depth chain, breaking load>8)
two. TOP5 lifting tools supplier in China
3. One of the first batch of enterprises certified by Alibaba
4. Brand consumers: CNPC, China Railway Team and so on
Technology Rewards
1. Focuse on the production and R&D of lifting tools for about 30 years
2. Professional unbiased analysis and development staff, regarded by domestic and overseas buyers.
three. Company was honored by the givernment as a High-Tech enterprise in 2571
Provider Benefit
one. 7D*24H after-sales services,
two. More than 100 specialist services personnel.
The goods of our business have exported to over 80 countries and areas,including EUROPE,United states of america,AUSTRALIA and SOUTHEAST ASIA,and so on.
Exhibition
We have participated in offline exhibitions a lot of occasions to grow our buyer foundation, and we also achieved with our cooperative buyers and had supper collectively to examine cooperation.
Our firm’s organization is all over the entire world, the mainland and North The us, South The us, Asia, and so forth.
If you have any intentions or need any goods, you can make contact with us and do my ideal to aid you. Our culture is item good quality and consumer service.
Certification
Demanding Top quality Management
1. Certificate:CE,SGS,ISO:9001,BV
2. The third-party inspection for quality screening is accepted
three. Product qualification fee more than 98%
4. In accordance with the specifications of Environmental Safety Administration,
the quality and supply can be assured
Packaging & Shipping and delivery
The chains developed by the manufacturing unit and analyzed by quality will be loaded into iron drums, transported to the area specified by the client by truck, or transported to the port by truck, and then transported to the customer’s city by sea.
|
US $0.68 / Piece | |
100 Pieces (Min. Order) |
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| Usage: | Drag Chain |
|---|---|
| Material: | Alloy |
| Surface Treatment: | Oxygenation |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Welded Chain |
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| Customization: |
Available
|
|---|
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| Mode No. | Dia of Chain | Work load (t) | Main ring (mm) | Weight each meter | Weight of chain | |
| mm | α≤45 | 45<α≤60 | AxBxd | kg | Kg/m | |
| LS4-6 | 6 | 2.1 | 1.5 | 80x150x20 | 7.33 | 0.79 |
| LS4-8 | 8 | 3.1 | 2.2 | 90x160x24 | 12.21 | 1.38 |
| LS4-10 | 10 | 5.2 | 3.7 | 100x190x28 | 23.42 | 2.2 |
| LS4-12 | 12 | 7.3 | 5.2 | 100x190x28 | 33.77 | 3.1 |
| LS4-14 | 14 | 10.5 | 7.5 | 120x230x34 | 40.54 | 4.13 |
| LS4-16 | 16 | 12.6 | 9 | 135x250x38 | 53.51 | 5.63 |
| LS4-18 | 18 | 16.8 | 12 | 140x270x42 | 64.47 | 6.85 |
| LS4-20 | 20 | 21 | 15 | 160x310x46 | 79.88 | 8.6 |
| LS4-22 | 22 | 25.2 | 18 | 180x330x52 | 150.42 | 10.2 |
| LS4-24 | 24 | 29.4 | 21 | 180x330x52 | 155.75 | 12.78 |
| LS4-26 | 26 | 35.7 | 25.5 | 180x330x56 | 253.27 | 14.87 |
| LS4-30 | 30 | 46.2 | 33 | 210x410x62 | 268.64 | 19.6 |
|
US $0.68 / Piece | |
100 Pieces (Min. Order) |
###
| Usage: | Drag Chain |
|---|---|
| Material: | Alloy |
| Surface Treatment: | Oxygenation |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Welded Chain |
###
| Customization: |
Available
|
|---|
###
| Mode No. | Dia of Chain | Work load (t) | Main ring (mm) | Weight each meter | Weight of chain | |
| mm | α≤45 | 45<α≤60 | AxBxd | kg | Kg/m | |
| LS4-6 | 6 | 2.1 | 1.5 | 80x150x20 | 7.33 | 0.79 |
| LS4-8 | 8 | 3.1 | 2.2 | 90x160x24 | 12.21 | 1.38 |
| LS4-10 | 10 | 5.2 | 3.7 | 100x190x28 | 23.42 | 2.2 |
| LS4-12 | 12 | 7.3 | 5.2 | 100x190x28 | 33.77 | 3.1 |
| LS4-14 | 14 | 10.5 | 7.5 | 120x230x34 | 40.54 | 4.13 |
| LS4-16 | 16 | 12.6 | 9 | 135x250x38 | 53.51 | 5.63 |
| LS4-18 | 18 | 16.8 | 12 | 140x270x42 | 64.47 | 6.85 |
| LS4-20 | 20 | 21 | 15 | 160x310x46 | 79.88 | 8.6 |
| LS4-22 | 22 | 25.2 | 18 | 180x330x52 | 150.42 | 10.2 |
| LS4-24 | 24 | 29.4 | 21 | 180x330x52 | 155.75 | 12.78 |
| LS4-26 | 26 | 35.7 | 25.5 | 180x330x56 | 253.27 | 14.87 |
| LS4-30 | 30 | 46.2 | 33 | 210x410x62 | 268.64 | 19.6 |
Types of roller chains and their applications
There are many factors that can cause premature wear of the roller chain. They include friction, external shocks, and lack of lubrication or adjustment. Here are some tips to help you prevent premature chain wear. Read on to learn more about the different types of roller chains and their applications. You’ll be surprised how quickly the roller chain wears out! Below we have listed some of the most common causes of premature roller chain wear.
Double strand heavy-duty roller chain
If your application requires a heavy-duty chain, a double-strand steel roller chain is an excellent choice. Double-strand steel roller chains are manufactured to reduce stress fatigue and stretch, making them ideal for industrial and logging equipment. This type of chain is also heat-treated and shot-peened for excellent fatigue resistance and strength. Listed below are some of the advantages of double-strand heavy-duty roller chains.
When comparing single-strand and double-strand heavy-duty roller chains, double-strand steel roller chains are generally better. They have twice as many side plates and a working load close to that of a twin-strand steel roller chain. Unlike single-strand steel roller chains, double-strand roller chains are not interchangeable with standard double-sprockets. They use sprockets specially made for double chains.
Double strand chains are particularly strong, resistant to rust and corrosion, and ideal for high-stress applications. They are commonly used in conveyor systems, paper mill equipment, ditches, lifts, seed drills, and various hoisting machinery. They are also used in the wastewater and food processing industries. Chains of this type are used on conveyor lines, so they are an excellent choice for heavy machinery.
Nickel-plated chain
Nickel-plated roller chains are ideal for outdoor work, mildly corrosive environments, and applications requiring a good chain appearance. Nickel plating increases component hardness and improves wear resistance while ensuring that all surfaces are protected. The benefits of nickel-plated roller chains include increased durability, corrosion resistance, and a bright shine. Here are a few reasons to use such a chain. All chains are manufactured to the highest quality and safety standards.
Although slightly corrosive, nickel-plated roller chains are ideal for applications in high salt and high humidity environments. However, nickel plating can peel and chip, so nickel roller chains are not recommended for use in food processing or other environments exposed to corrosive substances. ANSI B29.1 standard chain can be nickel-plated and is ideal for a variety of applications including industrial garage doors and boat lifts.
CZPT USA Corp. is committed to being the premier agricultural and industrial chain supplier in the United States. By focusing on quality, they ensure their chains provide long life and unmatched wear resistance. If you’re looking for a quality plated roller chain, consider choosing a chain from a leading manufacturer. If you need the durability and strength of a nickel roller chain, choose CZPT USA Corp. We manufacture the highest quality chains in the USA.
In addition to high strength, nickel-plated roller chains are also available in elastomer profiles. These types of chains can handle 1/2 to 3/4″ loads, depending on their pitch. They are also ideal for gentle traction on sensitive surfaces. The strength of these chains depends on the type of the main link used in the chain. Nickel-plated roller chains are available in a variety of sizes and are priced to suit a variety of applications.
Stainless steel chain
Stainless steel roller chains are ideal for industrial applications in two harsh environments. They have excellent chemical and corrosion resistance, as well as high strength. Chains are available in three grades to meet various operational needs. 304SS is suitable for food contact applications, while 316SS and 606SS offer excellent corrosion resistance. 600 series stainless steel provides excellent corrosion and wears resistance with precipitation hardened components.
In food processing, stainless steel chains are often exposed to extremely high temperatures and high concentrations of acids, alkalis, and water. They are also resistant to high concentrations of acid and chlorine. And their low magnetic permeability allows them to function properly in hygienic conditions. But stainless steel roller chains also have some disadvantages. Despite their excellent corrosion resistance, these chains are not recommended for use in food processing environments.
Compared to carbon steel, stainless steel roller chains are softer and hold longer. This means it may wear out faster. Since stainless steel is not heat-treated, its surface hardness is different from carbon steel. It retains heat for longer, reducing its tensile strength and extending its lifespan. Nonetheless, stainless steel roller chains are ideal for a variety of industrial applications.
The stainless steel roller chain is made of high-quality material. For example, the Premier series stainless steel roller chains are manufactured in Japan using a special type of stainless steel shot peening process. They also feature a solid roller design that reduces side flex. The Premier range also features highly polished side panels and is available in 10′ boxes, 50′ reels, and 100′ reels. They can also be cut to length if necessary.
Accumulation conveyor
Roller chain accumulation conveyors are designed to transport loads up to 440 lbs or 200 kg. The accumulator chain is located on large idler rollers to ensure quiet operation and the minimum force required to hold the pallet. They are suitable for various applications and can be integrated into the entire processing system. These conveyor belts have T-slots on three sides of the profile frame for connecting brackets and sensors.
Sensors installed in the accumulation area detect objects on the conveyor line and send signals to the motors that power the accumulation area. The motor can be external or built into the drum itself. Other types of sensors use light, such as photosensors. Photoelectric sensors detect objects by emitting and receiving specific wavelengths of light. This option is cost-effective because the sensor rollers are located slightly above the surface of the conveyor line.
Roller chain accumulation conveyors can be constructed of steel or plastic rollers. It can be equipped with staggered or coaxial rollers. Safety cover prevents accidental insertion of fingers into the chain, improving operator safety. The safety cover is compatible with the chain type and required bend radius. These caps are made of plastic clips that fit permanently on the inner links of the chain. They do not interfere with conveyed goods or workpiece carriers.
There are two basic types of accumulation conveyors: free flow and accumulation. Free-flowing chains allow conveyed objects to slide directly onto the chain while stacking chains allow goods to slide under the chain. Accumulation chains are commonly used in the food and packaging industries and have rollers that support conveyed objects. The free-flowing conveyor system eliminates the risk of damaging objects, as the rollers in the accumulation conveyor are in direct contact with the bottom of the cargo.
Custom attachment
Standard accessories for roller chains are available in a variety of styles. Typically, they can be assembled on pin or roller links. When referring to connecting chains, it is important to know how to refer to pitch and center-to-center spacing. The pitch of the roller chain should include inner and outer roller links and must alternate every three pitches. Additionally, you can order custom accessories for pin or roller linkages. Below are some examples of custom accessories for roller chains.
Stainless steel roller chains are one of the most well-known chains for this application. It has a stainless steel 304 finish to create curved and straight lugs. For even more flexibility, you can also request custom accessories such as chain plate holes and pins. For added safety, various accessories can be attached to the single-pitch roller chain. It can also be made with multiple pins or curved lugs.
HKK Chains is stocked with much stainless steel and carbon steel standard connecting chains. Most of the time, they can assemble a custom accessory chain in no time. For example, a single-pitch chain with two connecting holes is called a wide profile. Additionally, chains can be manufactured in a variety of materials, including carbon steel, stainless steel, Lambda, plastic, and Ultra WP. In addition, a wide range of unique accessories is available for special industries.
editor by czh 2023-01-23